Now Serving Illinois & Wisconsin

AI-Powered Pavement Assessment

Transform weeks of windshield surveys into 24-hour deliverables. ORCA uses aerial imagery and machine learning to deliver PASER-compatible road condition ratings at a fraction of traditional costs.

Developed by a licensed Professional Engineer (PE) — IL & WI

24-72hr
Turnaround Time
60%
Cost Savings
100+
Miles Per Day
1-10
PASER Rating Scale

Traditional Road Surveys Are Broken

Manual windshield surveys consume weeks of staff time, produce inconsistent results, and cost thousands in vehicle expenses and labor.

Traditional Windshield Survey
  • 2-4 weeks for 50 miles of assessment
  • $15,000-$30,000 in labor and vehicle costs
  • Subjective ratings vary between inspectors
  • Manual data entry and GIS processing
  • Staff pulled from core responsibilities
VS
ORCA Assessment
  • 24-72 hours from order to delivery
  • 60-80% cost reduction vs. traditional surveys
  • Consistent AI-powered ratings across all segments
  • GIS-ready shapefiles and interactive maps included
  • Your team focuses on engineering decisions

How ORCA Works

A streamlined workflow that gets you from request to actionable data in days, not weeks.

1

Define Your Network

Provide your road centerline shapefile or assessment boundary. No shapefile? We'll generate one from county GIS data.

Day 1
2

AI Processing

Our system acquires high-resolution aerial imagery and applies trained machine learning models to assess every road segment.

Day 1-2
3

Engineer Review

A licensed PE reviews edge cases and validates results against visible road conditions for use by DOTs.

Day 2-3
4

Delivery

Receive your complete assessment package: shapefiles, interactive web map, DWG files, CSV data, and summary graphics.

Day 3

Complete Assessment Package

Industry-standard file formats ready for WISLR submission, pavement management software, or board presentations.

ESRI Shapefile (.shp)

GIS-ready format compatible with ArcGIS, QGIS, and municipal GIS systems. Includes PASER ratings, segment IDs, and metadata.

Interactive Web Map

Browser-based map viewer. Click any segment to see condition rating, recommended action, and photos. Share with board members.

AutoCAD DWG File

For engineering design work. Color-coded by condition with layer organization for easy integration into existing drawings.

CSV Data Export

Raw assessment data in spreadsheet format. Import into Excel, pavement management software, or custom databases.

Condition Map Graphics

Print-ready JPG/PDF maps showing your entire network color-coded by condition. Perfect for council presentations.

WISLR-Ready Format

Wisconsin municipalities: data formatted for direct upload to the Wisconsin Information System for Local Roads.

Built for Municipal Engineers

Small Communities, Big Results

Villages and townships with 20-100 miles of roads often lack the staff time to conduct proper pavement assessments. ORCA delivers the same quality data that large cities get from expensive consultants—at a price that fits your budget.

  • Meet state reporting requirements for WISLR
  • Justify MFT and capital improvement budgets
  • Present data-driven recommendations to your board
  • Free up staff for maintenance and project work
60%
Average Cost Savings
Traditional Survey
$18,000
ORCA Assessment
$7,200

*Typical 50-mile municipal network

Covering More Ground, Faster

Road districts manage hundreds of miles across township and rural networks—often with a small crew wearing many hats. ORCA lets you assess your entire jurisdiction without pulling operators off graders and trucks for weeks of windshield time.

  • Assess 100+ miles without pulling crews from fieldwork
  • Prioritize seal coat, overlay, and reconstruction budgets
  • Consistent ratings across your entire network—no inspector variation
  • Document conditions for MFT allocation and levy justification
100+
Miles Per Day
Traditional Survey
4-6 weeks
ORCA Assessment
24-72 hrs

*Typical 200-mile road district and good imagery coverage

County-Wide Visibility, Defensible Data

County highway departments need network-level condition data to prioritize projects, apply for grants, and justify budgets to the board. ORCA delivers a complete, repeatable assessment of your entire county highway system—ready for your asset management program.

  • Comprehensive county-wide assessment in days, not months
  • Strengthen grant applications with objective condition data
  • GIS-ready deliverables integrate with county mapping systems
  • Year-over-year tracking to measure deterioration and treatment effectiveness
80%
Less Staff Time
Traditional Survey
$45,000+
ORCA Assessment
$12,000

*Typical 200-mile county highway network

A Scalable Tool for Your Practice

Engineering consultants can offer ORCA as a service to your municipal clients—expanding your capabilities without adding field staff. Deliver pavement condition data as part of capital improvement plans, comprehensive plans, or standalone assessments.

  • White-label assessment data for your client deliverables
  • DWG, shapefile, and CSV formats ready for your design workflow
  • Serve more clients without scaling field operations
  • PE-reviewed data you can stand behind in your reports
3x
Client Capacity
Field Survey
2 staff-weeks
ORCA + QA
2 staff-hours

*Per 50-mile municipal assessment

PE

Licensed Professional Engineer

ORCA was developed by an engineer who understands municipal infrastructure needs

Illinois PE License
Wisconsin PE License
10+ Years Municipal Experience

Watch ORCA Assess a Real City

This is a live flyover of the North Chicago municipal road network — every segment analyzed, rated, and delivered as GIS-ready data in under 48 hours. Real comparable PASER results from real aerial imagery.

View the full case study with real data
North Chicago — Assessment Footage

Frequently Asked Questions

How accurate is AI-based pavement assessment?

Our AI models are trained on thousands of road segments rated by experienced engineers. Results are validated against PASER methodology and reviewed by a licensed PE. Studies show AI-based assessments achieve 90%+ correlation with expert human raters—often more consistent than multiple human inspectors.

What rating system does ORCA use?

ORCA delivers PASER-compatible ratings on the 1-10 scale used by Wisconsin DOT and recognized throughout the Midwest. This makes our data directly compatible with WISLR submissions and most pavement management software systems.

What if we don't have a road shapefile?

No problem. We can generate a centerline shapefile for you or convert from other sources. There's a small additional fee and it adds 2-3 business days to the timeline, but you'll own the shapefile for future use.

Can you use our existing aerial imagery?

Yes! If your municipality has recent high-resolution aerial imagery (NAIP, county orthophotos, drone orthos, etc.), we can often use it. This can reduce costs, especially for larger networks. Imagery should be 6-inch resolution or better and recent.

How does pricing work?

We price by centerline mile with volume discounts for larger networks. Most municipalities see 60-80% savings compared to traditional windshield surveys or consultant assessments. Contact us for a custom quote based on your road network size.

Do you assess gravel or brick roads?

Currently, ORCA is optimized for asphalt and concrete pavement. We're developing gravel road assessment capabilities using the PASER gravel methodology. Contact us if you have a mixed network—we can discuss options.

Ready to Modernize Your Road Assessment?

Request a sample assessment for a portion of your network—see ORCA results before you commit. Or contact us to discuss your specific needs.

Or email us at assessments@orcaroads.com